{"id":1523,"date":"2024-08-29T14:49:58","date_gmt":"2024-08-29T12:49:58","guid":{"rendered":"https:\/\/www.elementlogic.net\/au\/?post_type=insight&#038;p=1523"},"modified":"2026-04-27T01:28:03","modified_gmt":"2026-04-26T23:28:03","slug":"how-to-automate-warehouse-slotting","status":"publish","type":"insight","link":"https:\/\/www.elementlogic.net\/au\/insights\/how-to-automate-warehouse-slotting\/","title":{"rendered":"How to automate warehouse slotting"},"content":{"rendered":"<div class=\"wp-block-dekode-page-title\">\n\t\t\t<div class=\"dekode-page-title__container\">\n<h1 class=\"wp-block-post-title\">How to automate warehouse slotting<\/h1>\n\n<div class=\"yoast-breadcrumbs\"><span><span><a href=\"https:\/\/www.elementlogic.net\/au\/insights\/\">Insights<\/a><\/span> \/ <span><a href=\"https:\/\/www.elementlogic.net\/au\/insights\/category\/autostore\/\">AutoStore<\/a><\/span> \/ <span class=\"breadcrumb_last\" aria-current=\"page\">How to automate warehouse slotting<\/span><\/span><\/div>\n<\/div>\n\t\t<\/div>\n\n<p class=\"t2-ingress wp-block-t2-ingress\">Slotting, also called bin digging, is crucial for optimising the AutoStore workflow and achieving maximum throughput in the hundreds of AutoStore systems worldwide that are powered by Element Logic.<\/p>\n\n<figure class=\"alignwide wp-block-post-featured-image\"><img loading=\"lazy\" decoding=\"async\" width=\"2048\" height=\"1367\" src=\"https:\/\/www.elementlogic.net\/content\/uploads\/sites\/28\/2024\/08\/image-122.png\" class=\"attachment-post-thumbnail size-post-thumbnail wp-post-image\" alt=\"Two red AutoStore robots on top of an aluminum grid.\" style=\"object-fit:cover;\" srcset=\"https:\/\/www.elementlogic.net\/content\/uploads\/sites\/28\/2024\/08\/image-122.png 2048w, https:\/\/www.elementlogic.net\/content\/uploads\/sites\/28\/2024\/08\/image-122-300x200.png 300w, https:\/\/www.elementlogic.net\/content\/uploads\/sites\/28\/2024\/08\/image-122-1024x684.png 1024w, https:\/\/www.elementlogic.net\/content\/uploads\/sites\/28\/2024\/08\/image-122-768x513.png 768w, https:\/\/www.elementlogic.net\/content\/uploads\/sites\/28\/2024\/08\/image-122-1536x1025.png 1536w\" sizes=\"(max-width: 2048px) 100vw, 2048px\" \/><\/figure>\n\n\n<p>One of the costliest jobs in a warehouse is rearranging inventory, otherwise known as slotting. The goal of warehouse slotting is to ensure that frequently picked items are easily accessible and stored in the most convenient location, reducing the time and effort required to fulfil orders.<\/p>\n\n\n\n<p>It is costly to use human labour for slotting, and in modern fulfilment centres there are often too many products to rearrange inventory with just manual labour.<\/p>\n\n\n\n<figure class=\"wp-block-embed is-type-video is-provider-youtube wp-block-embed-youtube wp-embed-aspect-16-9 wp-has-aspect-ratio\"><div class=\"wp-block-embed__wrapper\">\n<iframe loading=\"lazy\" title=\"Maximize Your Throughput with Cube Storage\" width=\"500\" height=\"281\" src=\"https:\/\/www.youtube.com\/embed\/tcy1MYVgWNk?feature=oembed\" frameborder=\"0\" allow=\"accelerometer; autoplay; clipboard-write; encrypted-media; gyroscope; picture-in-picture; web-share\" referrerpolicy=\"strict-origin-when-cross-origin\" allowfullscreen><\/iframe>\n<\/div><\/figure>\n\n\n\n<h2 class=\"wp-block-heading\" id=\"automated-slotting-the-smart-way-to-rearrange-inventory\">Automated slotting: The smart way to rearrange inventory<\/h2>\n\n\n\n<p>All storage systems have a slotting function, traditional and automated storage and retrieval systems (ASRS) alike. The general idea is that popular items that sell frequently are stored in front or outside of double or triple deep locations. However, the demand for each item is rarely predictable, never stable, and highly seasonal, making static slotting fail.<\/p>\n\n\n\n<p>Slotting is essential but too costly for companies. With eCommerce projected to reach $7 trillion annually by 2025, warehouses must consider solutions beyond the capabilities of human labour to rearrange inventory.<\/p>\n\n\n\n<h2 class=\"wp-block-heading\" id=\"how-slotting-works-with-an-autostore-system\">How slotting works with an AutoStore system<\/h2>\n\n\n\n<p>An&nbsp;<a href=\"https:\/\/www.autostoresystem.com\/\">AutoStore<\/a>&nbsp;system eliminates manual slotting by embracing three key assumptions:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Inventory is not static. It is highly dynamic \u2013 constantly growing and changing.<\/li>\n\n\n\n<li>The most reliable predictor of which bin is required is the order demand.<\/li>\n\n\n\n<li>New inventory is always more popular than older inventory and can be placed on top of older inventory.<\/li>\n<\/ul>\n\n\n\n<p>The performance of the AutoStore system is unaffected by the product volume stored inside the grid or how the individual SKUs are arranged.<\/p>\n\n\n\n<p>By using something called \u201cnatural slotting\u201d, the system ensures high performance.<\/p>\n\n\n\n<p>In short, \u201cnatural slotting\u201d is when popular bins are returned and stored at the top layer of the grid. Over time, slower moving bins descend to the bottom of the stack, ensuring that robots only dig to the bottom of the stack on rare occasions.<\/p>\n\n\n\n<figure class=\"wp-block-image size-large\" id=\"attachment_6268\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"683\" src=\"https:\/\/www.elementlogic.net\/content\/uploads\/sites\/28\/2024\/08\/AutoStore-Robot-BF-1024x683.jpg\" alt=\"AutoStore robot on grid close up\" class=\"wp-image-934\" srcset=\"https:\/\/www.elementlogic.net\/content\/uploads\/sites\/28\/2024\/08\/AutoStore-Robot-BF-1024x683.jpg 1024w, https:\/\/www.elementlogic.net\/content\/uploads\/sites\/28\/2024\/08\/AutoStore-Robot-BF-300x200.jpg 300w, https:\/\/www.elementlogic.net\/content\/uploads\/sites\/28\/2024\/08\/AutoStore-Robot-BF-768x512.jpg 768w, https:\/\/www.elementlogic.net\/content\/uploads\/sites\/28\/2024\/08\/AutoStore-Robot-BF-1536x1024.jpg 1536w, https:\/\/www.elementlogic.net\/content\/uploads\/sites\/28\/2024\/08\/AutoStore-Robot-BF.jpg 1600w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><figcaption class=\"wp-element-caption\">AUTOMATED SLOTTING: By placing popular bins on top and slower moving bins on the bottom, AutoStore maximises throughput.<\/figcaption><\/figure>\n\n\n\n<h2 class=\"wp-block-heading\" id=\"how-much-time-is-spent-slotting-in-autostore\">How much time is spent slotting in AutoStore?<\/h2>\n\n\n\n<p>The average AutoStore robot fleet spends roughly 80 percent of its time serving bins and only 20 percent digging. Digging is mostly done during breaks or overnight when other systems sit idle.<\/p>\n\n\n\n<p>To eliminate the need for operators to wait for orders, bins are proactively positioned through a process called bin preparation that uses the warehouse managements system (WMS). By completing this step prior to order fulfilment, operators can work continuously without delays or interruptions.<\/p>\n\n\n\n<p>In the worst-case scenario, when a bottom bin is needed for an order, the robot spends three minutes and 36 seconds to pick the item on average.<\/p>\n\n\n\n<p>If the bottom bins are needed more frequently you can always add more robots.<\/p>\n\n\n\n<figure class=\"wp-block-image size-large\" id=\"attachment_6269\"><img loading=\"lazy\" decoding=\"async\" width=\"1024\" height=\"683\" src=\"https:\/\/www.elementlogic.net\/content\/uploads\/sites\/28\/2024\/08\/tti-AutoStore-Grid-1024x683.jpg\" alt=\"An overview of the tti AutoStore solution from Element Logic\" class=\"wp-image-489\" srcset=\"https:\/\/www.elementlogic.net\/content\/uploads\/sites\/28\/2024\/08\/tti-AutoStore-Grid-1024x683.jpg 1024w, https:\/\/www.elementlogic.net\/content\/uploads\/sites\/28\/2024\/08\/tti-AutoStore-Grid-300x200.jpg 300w, https:\/\/www.elementlogic.net\/content\/uploads\/sites\/28\/2024\/08\/tti-AutoStore-Grid-768x512.jpg 768w, https:\/\/www.elementlogic.net\/content\/uploads\/sites\/28\/2024\/08\/tti-AutoStore-Grid-1536x1024.jpg 1536w, https:\/\/www.elementlogic.net\/content\/uploads\/sites\/28\/2024\/08\/tti-AutoStore-Grid.jpg 1600w\" sizes=\"(max-width: 1024px) 100vw, 1024px\" \/><figcaption class=\"wp-element-caption\">LESS TIME SPENT DIGGING: Only a third of the bins in an AutoStore-system require digging.<\/figcaption><\/figure>\n\n\n\n<h2 class=\"wp-block-heading\" id=\"20-percent-of-inventory-equals-to-80-percent-of-orders\">20 percent of inventory equals to 80 percent of orders<\/h2>\n\n\n\n<p>On average, an AutoStore system comprises 16 bins stacked in a grid, and around 80 percent of the products ordered from this warehouse constitute just 20 percent of the entire inventory.<\/p>\n\n\n\n<p>Based on this 80\/20 example:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>39 percent of bins are accessible with zero digging.<\/li>\n\n\n\n<li>The average bin is located just 2.5 cells deep in the stack and takes about 27 seconds to retrieve.<\/li>\n\n\n\n<li>The bottom half, or 8 levels, represent less than 5 percent of bins needed.<\/li>\n<\/ul>\n\n\n\n<p>If you look at other ASRS systems that move bins vertically by climbing or using lifts, AutoStore is often faster and more efficient at fulfiling orders.<\/p>\n\n\n\n<p>Three distinctive AutoStore features help save time by offsetting digging efforts:<\/p>\n\n\n\n<ul class=\"wp-block-list\">\n<li>Density makes travel distances 25 to 40 percent shorter.<\/li>\n\n\n\n<li>When a grid is exposed on top, it provides a high-capacity environment for robots to move efficiently.<\/li>\n\n\n\n<li>No queuing when bins are delivered to ports.<\/li>\n<\/ul>\n\n\n\n<h2 class=\"wp-block-heading\" id=\"slotting-with-unrivaled-performance\"><strong>Slotting with unrivaled performance<\/strong><\/h2>\n\n\n\n<p>Given the short distances AutoStore robots need to travel, you avoid wasting time. If you add in the structure, aisle navigation and the long waiting time in queues at ports, AutoStore outperforms its competitors with the average robot achieving 30+ bin deliveries an hour.<\/p>\n\n\n\n<p>The average digging depth of 350 AutoStore systems measures just 2.6 bins deep, which is a perfect 80\/20 distribution on a 16-bin tall grid.<\/p>\n\n\n\n<p>No system on the market can achieve the same level of performance.<\/p>\n\n\n\n\t\t<div class=\"wp-block-dekode-simple-cta\">\n\t\t\t<div class=\"dekode-simple-cta__inner\">\n\n<h3 class=\"wp-block-heading\" id=\"want-to-learn-more-about-optimising-your-warehouse\">Want to learn more about optimising your warehouse?<\/h3>\n\n\n\n<div class=\"wp-block-buttons is-layout-flex wp-block-buttons-is-layout-flex\">\n<div class=\"wp-block-button\"><a class=\"wp-block-button__link wp-element-button\" href=\"https:\/\/www.elementlogic.net\/au\/contact-us\/\">Get in touch today<\/a><\/div>\n<\/div>\n\n<\/div>\n\t\t<\/div>","protected":false},"excerpt":{"rendered":"<p>One of the costliest jobs in a warehouse is rearranging inventory, otherwise known as slotting. The goal of warehouse slotting [&hellip;]<\/p>\n","protected":false},"featured_media":1524,"parent":0,"template":"","meta":{"hreflang_relation":0,"_el_cross_publish_source_blog_url":"","_el_cross_publish_source_blog_id":0,"_el_cross_publish_source_post_id":0,"_el_cross_publish_sync_state":"","exclude_from_search":false,"footnotes":""},"insight_tax":[59],"class_list":["post-1523","insight","type-insight","status-publish","has-post-thumbnail","hentry","insight_tax-autostore"],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v23.9 (Yoast SEO v23.9) - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>How to automate warehouse slotting - Element Logic AU &amp; NZ<\/title>\n<meta name=\"description\" content=\"Slotting, also called bin digging, is crucial for optimising the AutoStore workflow and achieving maximum throughput\" \/>\n<meta name=\"robots\" content=\"noindex, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<meta property=\"og:locale\" content=\"en_US\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"How to automate warehouse slotting\" \/>\n<meta property=\"og:description\" content=\"Slotting, also called bin digging, is crucial for optimising the AutoStore workflow and achieving maximum throughput\" \/>\n<meta property=\"og:url\" content=\"https:\/\/www.elementlogic.net\/au\/insights\/how-to-automate-warehouse-slotting\/\" \/>\n<meta property=\"og:site_name\" content=\"Element Logic AU &amp; 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