{"id":1984,"date":"2024-10-31T11:14:43","date_gmt":"2024-10-31T11:14:43","guid":{"rendered":"https:\/\/www.elementlogic.net\/uk\/?post_type=case&p=1984"},"modified":"2024-10-31T11:14:43","modified_gmt":"2024-10-31T11:14:43","slug":"transforming-logistics-with-autostore-linneys-journey-to-operational-excellence","status":"publish","type":"case","link":"https:\/\/www.elementlogic.net\/uk\/cases\/transforming-logistics-with-autostore-linneys-journey-to-operational-excellence\/","title":{"rendered":"Transforming logistics with AutoStore\u2122 : Linney’s journey to operational excellence"},"content":{"rendered":"\n\t\t
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Transforming logistics with AutoStore\u2122 : Linney’s journey to operational excellence<\/h1>\n\n\t\t\t\t<\/div>\n\t\t\t<\/div>\n\t\t<\/div>\n\t\t\n\n
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Linney<\/strong><\/a>, <\/strong>a leading connected marketing group that offers world-class third-party logistics services (3PL), has significantly optimised its operations with an AutoStore\u2122 solution from Element Logic. Achieving a throughput of 1,870 bins per hour, the company\u2019s investment <\/strong>in automation technology is driving even greater efficiency in its fulfilment and warehousing operations.<\/p>\n\n\n

As a full-service marketing group with a specialism in ecommerce fulfilment, Linney has many years of experience assisting retailers with warehousing and logistics, covering the full ecommerce spectrum from pick-and-pack fulfilment to distribution and returns management<\/a>.  <\/p>\n\n\n\n

Linney strives to be world-class in all its activities and ecommerce is no exception. With clients of varying sizes and differing needs, AutoStore\u2122 enables the company to scale up storage to match its clients\u2019 growth needs, giving them the flexibility to find the fulfilment solution that suits them.  <\/p>\n\n\n\n

To meet its complex needs, Linney engaged Element Logic to design and build an AutoStore\u2122 system<\/a> for its fulfilment centre. A key advantage of  <\/strong>AutoStore\u2122 was its modular implementation, allowing it to be introduced in three phases. This approach enabled Linney to test the system as a proof of concept after each stage, ensuring optimal scalability and effectiveness. <\/p>\n\n\n\n

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 A success from the start<\/strong> <\/p>\n\n\n\n

In the first phase, Element Logic installed a 16,000-bin system with 25 robots and seven pick ports in Linney\u2019s warehouse. This installation took place between March and September 2022, with the system going live in mid-October, just in time for the golden quarter and Black Friday peaks for Linney\u2019s key ecommerce clients. <\/p>\n\n\n\n

Following this successful initial phase, Linney invested in an additional 15,000 bins, 10 more robots, and extra pick ports for the second phase of the implementation. <\/p>\n\n\n\n

This expansion brought the total to 31,000 bins and increased the grid size to about 1,000 square metres, covering only around 10% of the total warehouse space. The benefits to Linney\u2019s operations were substantial. The company was able to double throughput and focus even more effort on maintaining high pick-accuracy levels. This enhanced precision, coupled with  <\/strong>AutoStore\u2019s\u2122 efficiency, enables Linney to easily manage peak periods. <\/p>\n\n\n\n

Benefits for workers \u2013 and the company as a whole<\/strong> <\/p>\n\n\n\n

The new system also had a positive impact on Linney\u2019s warehouse teams. Consolidating the pick area into one location and replacing repetitive manual tasks by employing robots for the movement of goods has enabled Linney to upskill its people. For example, staff no longer spend time walking through the warehouse, allowing for more focused and productive work. Linney used this opportunity to roll out low-level engineering training as standard for employees working in the fulfilment area. This provided them with higher-level skills and created more engaging job roles. <\/p>\n\n\n\n

From a business perspective, the investment in automation gave Linney a competitive edge over other third-party logistics providers. With many competitors lacking the means to invest in such advanced systems, Linney positioned itself at the forefront of the industry, offering a faster, more accurate and more efficient way of working. <\/p>\n\n\n\n

In essence, the <\/strong>AutoStore\u2122 system delivered on multiple fronts, strengthening Linney\u2019s market position and establishing a robust foundation for further growth. <\/p>\n\n\n\n

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Making the most of customised processes<\/strong> <\/p>\n\n\n\n

One of  <\/strong>AutoStore\u2019s\u2122 key strengths for Linney has been its flexibility. As a third-party logistics provider serving multiple clients with varying requirements, Linney needed a highly configurable solution. AutoStore\u2122 delivered on this front, allowing for a non-standard operation with a high degree of customisation. At Element Logic, we worked closely with Linney to design pick categories tailored to the company\u2019s specific needs, enabling the efficient handling of a diverse range of products onsite. <\/p>\n\n\n\n

The success of the first two phases led Linney to introduce the GMC Genesys automated packaging system in a third phase. By configuring  <\/strong>AutoStore\u2122 to pick and place items directly into the Genesys automated packaging machine, Element Logic streamlined Linney\u2019s fulfilment process even further. This seamless connection between storage, picking and packaging showcases the system\u2019s ability to integrate with other automated solutions for maximum efficiency. <\/p>\n\n\n\n

Another crucial aspect of the implementation was the bespoke integration between  AutoStore\u2122 and Linney\u2019s carrier management system. This allowed Linney to achieve a smooth flow of information from order picking to shipping, reducing errors and improving overall logistics management. <\/p>\n\n\n\n

All of which highlight  AutoStore\u2019s\u2122 flexibility. By adapting the system to work seamlessly with existing processes and additional automation, Element Logic created a truly optimised fulfilment operation for Linney, capable of meeting the diverse demands of the company\u2019s clients.\u202f <\/p>\n\n\n\n

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Ongoing support and service<\/strong> <\/p>\n\n\n\n

After fully integrating the AutoStore\u2122 system, Element Logic continues to provide Linney with comprehensive ongoing support and service. <\/p>\n\n\n\n

A cornerstone of this support comes in the form of monthly performance review meetings. These regular check-ins allow both parties to assess the system\u2019s efficiency, address any concerns, and discuss potential improvements. This proactive approach, coupled with around-the-clock support, helps maintain peak performance and allows for timely adjustments as needed. <\/p>\n\n\n\n

At Element Logic, we also conduct regular data reviews, analysing the system\u2019s performance metrics to identify trends, bottlenecks and areas for improvement. These insights are invaluable in ensuring that AutoStore\u2122 always operates at its most efficient and effective. <\/p>\n\n\n\n

Planning for the future<\/strong> <\/p>\n\n\n\n

While AutoStore\u2122 has already been a tremendous success for Linney, Element Logic continues to engage with the company on future changes and improvements. These collaborative meetings focus on planning for growth, ensuring that the AutoStore\u2122  system can scale alongside Linney\u2019s expanding business needs.  <\/p>\n\n\n\n

For instance, to prepare Linney for various scenarios, we\u2019ve been working closely together using our simulation services. These simulations model different operational conditions, allowing the company to test and prepare for peak periods or other challenging situations before they occur. <\/p>\n\n\n\n

Through these ongoing discussions and plans for potential expansion, we\u2019re able to analyse what\u2019s possible. And we\u2019re pleased to support Linney as they continue to grow. <\/p>\n\n\n\n

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AutoStore\u2122 @ Linney stats:<\/strong><\/p>\n\n\n\n

    \n
  • Installed in September 2022<\/li>\n\n\n\n
  • 31,000 bins and 35 robots<\/li>\n\n\n\n
  • Packing 800 boxes per hour through the Genesys<\/li>\n\n\n\n
  • Picking 1,870 bins per hour via AutoStore<\/li>\n\n\n\n
  • Peak day is 485 orders per day per robot<\/li>\n\n\n\n
  • AutoStore\u2122 phase 1 : 21m x 28.2m = 592sqm (6.7% of our warehouse)<\/li>\n\n\n\n
  • AutoStore\u2122  phase 2: 33.8m x 16.8m = 567sqm (6.42% of our warehouse)<\/li>\n\n\n\n
  • AutoStore\u2122 total size: 45.8m x 45m = 1,159 sqm (13.1% of our warehouse)<\/li>\n<\/ul>\n","protected":false},"excerpt":{"rendered":"

    As a full-service marketing group with a specialism in ecommerce fulfilment, Linney has many years of experience assisting retailers with […]<\/p>\n","protected":false},"featured_media":1990,"parent":0,"template":"","meta":{"hreflang_relation":0,"_el_cross_publish_source_blog_url":"","_el_cross_publish_source_blog_id":0,"_el_cross_publish_source_post_id":0,"_el_cross_publish_sync_state":"","exclude_from_search":false,"case_client_logo":0,"footnotes":""},"case_tax":[],"class_list":["post-1984","case","type-case","status-publish","has-post-thumbnail","hentry"],"yoast_head":"\nTransforming logistics with AutoStore\u2122 : Linney's journey to operational excellence - Element Logic UK<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.elementlogic.net\/uk\/cases\/transforming-logistics-with-autostore-linneys-journey-to-operational-excellence\/\" \/>\n<meta property=\"og:locale\" content=\"en_GB\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Transforming logistics with AutoStore\u2122 : Linney's journey to operational excellence\" \/>\n<meta property=\"og:description\" content=\"As a full-service marketing group with a specialism in ecommerce fulfilment, Linney has many years of experience assisting retailers with […]\" \/>\n<meta property=\"og:url\" content=\"https:\/\/www.elementlogic.net\/uk\/cases\/transforming-logistics-with-autostore-linneys-journey-to-operational-excellence\/\" \/>\n<meta property=\"og:site_name\" content=\"Element Logic UK\" \/>\n<meta property=\"og:image\" content=\"https:\/\/www.elementlogic.net\/content\/uploads\/sites\/16\/2024\/10\/005A9286-16x9-3-scaled.jpg\" \/>\n\t<meta property=\"og:image:width\" content=\"2560\" \/>\n\t<meta property=\"og:image:height\" content=\"1440\" \/>\n\t<meta property=\"og:image:type\" content=\"image\/jpeg\" \/>\n<meta name=\"twitter:card\" content=\"summary_large_image\" \/>\n<meta name=\"twitter:label1\" content=\"Estimated reading time\" \/>\n\t<meta name=\"twitter:data1\" content=\"6 minutes\" \/>\n<script type=\"application\/ld+json\" class=\"yoast-schema-graph\">{\"@context\":\"https:\/\/schema.org\",\"@graph\":[{\"@type\":\"WebPage\",\"@id\":\"https:\/\/www.elementlogic.net\/uk\/cases\/transforming-logistics-with-autostore-linneys-journey-to-operational-excellence\/\",\"url\":\"https:\/\/www.elementlogic.net\/uk\/cases\/transforming-logistics-with-autostore-linneys-journey-to-operational-excellence\/\",\"name\":\"Transforming logistics with AutoStore\u2122 : Linney's journey to operational excellence - 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